The fastest-growing construction industry believes in up-to-the-minute machinery and equipment. A concrete batching plant is an absolute example of this statement.
RMC batching plant full form is Ready Mix Concrete batching plant. This machinery works on the formula of a ready-to-use approach.
By using the ready mix concrete batching plant, we can get ready concrete for construction that developers by mixing concrete in a stationary mixer in a mixing plant or central batching. Nilkanth Engineering Works is the leading RMC plant manufacturer.
Gone were the days, when concrete was produced with the traditional approach. Now we are living in the state-of-the-art era where modern construction equipment makes things easier and hassle-free.
Without using a large labour force, we can produce high-quality concrete for the site by using the ready mix concrete batching plant.
This plant is an example of advanced technology because it involves a high degree of automation and mechanization. When we talk about the different components of RMC plants then we can say that a standard ready mix batching concrete plant has silos and bins.
Both are appropriate for the storage of cement and aggregates. As the leading RMC plant manufacturer, we manufacture top-notch quality machinery to set a new evolution in the construction industry.
Ready mix concrete batching plants can produce the ready-mix concrete with the particular job equipment and deliver it to the job site for ready-to-use. There are two methods to use this plant. First is a barrel truck or in-transit mixer.
These are the special types of trucks that work for the objective of delivering concrete in a plastic sort to the site. The second option is using the volumetric concrete mixer.
This principle also delivers the ready mix in a dry state and then works on the approach to mix the concrete on site. There are a few sources as well such as shrink mix, central mix, and transit mix concrete.
Before investing in this machinery for your production needs, you must check the RMC plant benefits. We are going to describe the ready mix concrete batching plant advantages here to clear the doubts about the compatibility of this machinery.
Every machinery has some advantages and disadvantages as well. Thus, you have to take a look at the flip side of ready-mix concrete batching plants as well.
Concrete is the natural material that forms with the mineral materials such as water, cement, and aggregates. Nilkanth Engineering Works is one of the major RMC plant manufacturers in India.
Step 1.Hopper is the first thing that is required for the use of the RMC plant because it helps to deliver and unload the aggregates by a semi-trailer. Hopper is useful to limit the noise and dust emissions as well during the unloading process because it has the cladding feature.
Step 2.The next step is conveying aggregates by using a bucket elevator and conveyor belt.
Step 3.Once the second task is done, then we will go for the process of storing aggregates in compartmented silos. However, we can also use the hopper as per the capacity required for the production of the plant which varies between 100 to 400 m3.
Step 4.We can weigh aggregates on a weighbridge or a belt scale.
Step 5.Once the process of weighing aggregates is done then we need to transport them to the mixer.
Step 6.Now we need to deliver the cement and this task has been done through the tanker truck and stored in the silos (that must be waterproof). The role of filters in cement silos is crucial because they can secure the release of dust into the air.
Step 7.Now, let’s talk about the mixer because it is the primary component of RMC plants. The capacity of the mixer is between 1 to 3 m³. The mixer receives all weighed components such as aggregates, water, and cement. You need to mix all these components in a mixer of plant for at least 1 minute to make a homogeneous mixture of concrete.
Step 8.After completing the mixing task in the mixer, you can get the concrete from the door at the bottom of the mixer.
Optimizing and analysing the RMC plant market growth in India is important and when we overview the data and recent reports we found that the Indian ready mix concrete market size is more than USD 15 million. However, during the Covid-19 period, the concrete batching plant market was negatively affected.
These plants are mainly designed for the smaller units of the project and the assembly and transportation process of these plants are compact for the users. Compact concrete batching plants are known for their ease of transport and faster result.
Mobile concrete batching plants are compatible with the 3 mixer types and no cranes are required to use these plants because these plants are small and easy to transport from one place to another.
Flexibility, efficiency, and reliability for big projects are some prominent features of stationary concrete batching plants. This type of machinery works on the principle of high production capacity and high performance.
Here you can check the different batching plants' capacity
Requirements of RMC plant refers to the equipment and things that are installed in this machinery that decides “how concrete is produced in the RMC plants”.