Modern Stationary Concrete Batching Plant are designed by considering maximum capacity, high flexibility, efficiency and reliability in order to produce all kinds of high-quality concrete in series.
Why
Ready-mixed concrete producers who manufacture concrete in their own facilities and sell it to other concrete users and construction companies generally prefer stationary concrete plant due to their advantages in mass production, high performance and high flexibility.
In addition, stationary concrete plant are mostly preferred in construction projects that require high quality concrete production such as roads, dams, airports and high quality concrete. In addition, Stationary Concrete Batching Plant are also used in applications that require special concrete production such as RCC (Cylindrical Compacted Concrete), concrete parquet, concrete pipe, prefabricated element production (prefabricated column and beam etc.) production, and hollow concrete floor production.
Thanks to its flexible structure, Stationary Concrete Plant offer configuration options that can meet the needs of the users completely and can be designed in a variety of ways.
In stationary concrete plant, aggregate is transported to the mixer level by means of aggregate transfer conveyor or aggregate bucket. Since the aggregate bucket can operate at a steeper angle, it is suitable in cases where the facility should fit in a less area. But generally, the aggregate is transported to the mixer level via the transfer conveyor. In facilities containing aggregate transfer conveyor, aggregate waiting bunker is placed on top of the mixer.
The aggregate required for 1 cycle continuously in the aggregate waiting bunker is kept ready to be sent to the mixer immediately. In this way, aggregate transfer and mixing processes can be separated and the total cycle time can be shortened and concrete production capacity can be increased.
Stationary Concrete Plant can be equipped with different types of mixers
Depending on the type of concrete to be produced.
Single Shaft (Single Shaft) mixers 0,5 m³; 1, 0 m³; Twin Shaft Mixer (Double Shaft) with 2.0 m³
capacities, 1, 0 m³; 2.25 m³, 3.33 m³; 4.0 m³; With 5.0 m³ capacities; Planetary Mixers 0,5 m³; 1, 0 m³; It can be in 2.0 m³ capacities.
Aggregate Bunker can be designed to store aggregates in different capacities per eye (15, 20, 25,30,40,50 m³) in a range of 3-4-5-6 meshes.
In some fixed concrete plant models, the main chassis (main chassis carrying the mixer) and aggregate bunker can be produced as hot dip galvanized due to its long service life, high durability and precise weighing advantages.
Better weighing accuracy can be achieved when the cement, water and additive weighing scales are placed on the separate weighing frame instead of being transported to the mixer body.
Stationary concrete plant, which are generally designed as wet type, can also be produced as dry type and wet & dry type. Double transmixer discharge possibility, additional weighing scales such as ice, mixrosilica, GGBS and many other options can be added to stationary concrete plant.
It is possible to produce concrete even at -30 ° C by adding special equipment required for working in winter conditions (complete closure of the facility with insulated sandwich panels, aggregate in-bunker steam system, steam generator, electric bunker overhead caps etc.) to fixed concrete plant.
In order to be shipped to overseas, stationary concrete plant are also designed for container transportation. While high capacity mixers are shipped with 40 'FR (Flat Rack), all other units can be shipped easily and economically with 40' OT (Open Top) Containers.
