Nilkanth Engineering Works | +91 9825173105
Plot No. 5503/2 GIDC Vatwa, near Trikumpura cross road , Ahmedabad, Gujarat 382445 India

Key-Facts About Stationary Concrete Batching Plant

Key-Facts About Stationary Concrete Batching Plant - Nilkanth Engineering Works

Stationary Concrete Plant generally consists of the following units

  1. Aggregate Bunker (unit where aggregate is stored)
  2. Aggregate Weighing Conveyor (Unit where the aggregate weighed precisely weighed under the aggregate bunker)
  3. Aggregate Transfer Conveyor or Aggregate Transfer Bucket (Unit that carries the weighed aggregate to the mixer)
  4. Cement Silo (unit where cement is stored)
  5. Cement Screw (unit that carries the cement from the cement silo to the cement scale)
  6. Cement -Water-Additive Scales (units where cement, water and additive are weighed)
  7. Mixer (a mixer in which the weighed materials are mixed homogeneously and quickly)
  8. Main Chassis (The unit containing the mixer, cement-water-additive scales, has carrier legs under which a transmixer will enter.)
  9. Control Cabinet and Computerized Fully Automatic Control System (Concrete is produced automatically according to the concrete recipes entered the system)
  10. Air Compressor and Pneumatic Equipment (Produces compressed air required for the operation of the facility)

What are the Advantages of Stationary Concrete Plant?

Modern Stationary Concrete Batching Plant are designed by considering maximum capacity, high flexibility, efficiency and reliability in order to produce all kinds of high-quality concrete in series.

The advantages of Stationary Concrete Plant are


  1. High Production Capacity and High Performance (Wide concrete production ranges from 30 m³ / h up to 200 m³ / h with single mixer, concrete production capacity up to 400 m³ / h with double mixer)
  2. High Configuration Flexibility (Thanks to its flexible structure, configuration options that can meet the needs of the user completely)
  3. Special Settlement Opportunity Fully Compatible with the Installation Area (settlement alternatives that can fit different installation areas)
  4. Durable and Long-Life Main Chassis and Aggregate Bunker Design (Robust construction, safe transportation, long life working and weighing minimizes vibrations and provides precise weighing)
  5. Easy and Fast Maintenance Advantage (Wide maintenance platforms, easy and safe access to the main parts and weighing scales of the mixer, special scale solid upper platform)
  6. Special Concrete Production Facility (RCC, concrete parquet, concrete pipe, prefabricated element production) 7- Age Type, Dry Type; Wet & Dry Type Concrete Production Facility

Use areas of stationary concrete plant

Ready-mixed concrete producers who manufacture concrete in their own facilities and sell it to other concrete users and construction companies generally prefer stationary concrete plant due to their advantages in mass production, high performance and high flexibility.

In addition, stationary concrete plant are mostly preferred in construction projects that require high quality concrete production such as roads, dams, airports and high quality concrete. In addition, Stationary Concrete Batching Plant are also used in applications that require special concrete production such as RCC (Cylindrical Compacted Concrete), concrete parquet, concrete pipe, prefabricated element production (prefabricated column and beam etc.) production, and hollow concrete floor production.

Stationary Concrete Plant Features

Thanks to its flexible structure, Stationary Concrete Plant offer configuration options that can meet the needs of the users completely and can be designed in a variety of ways.

In stationary concrete plant, aggregate is transported to the mixer level by means of aggregate transfer conveyor or aggregate bucket. Since the aggregate bucket can operate at a steeper angle, it is suitable in cases where the facility should fit in a less area. But generally, the aggregate is transported to the mixer level via the transfer conveyor. In facilities containing aggregate transfer conveyor, aggregate waiting bunker is placed on top of the mixer.

The aggregate required for 1 cycle continuously in the aggregate waiting bunker is kept ready to be sent to the mixer immediately. In this way, aggregate transfer and mixing processes can be separated and the total cycle time can be shortened and concrete production capacity can be increased.

Stationary Concrete Plant can be equipped with different types of mixers

Depending on the type of concrete to be produced.

Single Shaft (Single Shaft) mixers 0,5 m³; 1, 0 m³; Twin Shaft Mixer (Double Shaft) with 2.0 m³

capacities, 1, 0 m³; 2.25 m³, 3.33 m³; 4.0 m³; With 5.0 m³ capacities; Planetary Mixers 0,5 m³; 1, 0 m³; It can be in 2.0 m³ capacities.

Aggregate Bunker can be designed to store aggregates in different capacities per eye (15, 20, 25,30,40,50 m³) in a range of 3-4-5-6 meshes.

In some fixed concrete plant models, the main chassis (main chassis carrying the mixer) and aggregate bunker can be produced as hot dip galvanized due to its long service life, high durability and precise weighing advantages.

Better weighing accuracy can be achieved when the cement, water and additive weighing scales are placed on the separate weighing frame instead of being transported to the mixer body.

Stationary concrete plant, which are generally designed as wet type, can also be produced as dry type and wet & dry type. Double transmixer discharge possibility, additional weighing scales such as ice, mixrosilica, GGBS and many other options can be added to stationary concrete plant.

It is possible to produce concrete even at -30 ° C by adding special equipment required for working in winter conditions (complete closure of the facility with insulated sandwich panels, aggregate in-bunker steam system, steam generator, electric bunker overhead caps etc.) to fixed concrete plant.

In order to be shipped to overseas, stationary concrete plant are also designed for container transportation. While high capacity mixers are shipped with 40 'FR (Flat Rack), all other units can be shipped easily and economically with 40' OT (Open Top) Containers.

Nilkanth Engineering Video Thumbnail